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CNC Pad Printing
Examples of pad printing are the printing of labels on the
keys on a keyboard or the logo of a toy manufacturer on a
Frisbee. The unique properties of a silicone pad allow it to
pick the image up in a variety of surfaces such as a flat,
cylindrical, spherical, compound angle, textures, concave
surfaces or a convex surface.
Pad printing is a process where a 2-D object is transferred
into a 3-D object. It is done by using an indirect offset
printing process that involves an image being transferred from
the printing plate via silicone pad over a surface that is to be
printed.
Pad printing is used on a lot of industries that includes
medical, automotive, promotional, apparel, electronics,
appliances, sport equipment and toys. Pads are three dimensional
objects typically molded of silicone rubber. They function as a
transfer vehicle that picks up ink from the printing plate, and
then transferring to the thing to be printed upon.
Examples of pad printing are the printing of labels on the keys
on a keyboard or the logo of a toy manufacturer on a Frisbee.
The unique properties of a silicone pad allow it to pick the
image up in a variety of surfaces such as a flat, cylindrical,
spherical, compound angle, textures, concave surfaces or a
convex surface.
In presses that uses pad printing with Computer Numeric Control
(CNC), the substrate or a material that can be printed on, such
as paper, film, plastic, fabric, cellophane, or steel, is
stationary and the silicone pads are programmed to print one
image at a time.
With a press that uses Computer Numeric Control, the substrate
is stationary and the pads are all programmed to one image at a
time to achieve a multicolor print.
Though the robotic actions of these presses that uses Computer
Numeric Control seems rather complicated, it allows simple
setting procedures that enable several programs to be inputted
into the machine. All actions are controlled by servo-motor
drives giving a very smooth and highly controllable printing
action, also giving stroke lengths to be infinitely variable to
the dimensions of the machine. Manufacturers even claim that
using presses with pad printing capability that uses Computer
Numeric Control gives considerable energy savings to the
industry.
The Computer Numeric system of control can be built on standard
machines or modular assemblies that can be produced to suit any
application. The degree of complexity is regulated only by the
imagination of the designer of the product/s and the number of
modules he wishes to use to complete his desired quota.
All of the elements of component manipulation can be achieved by
combining with multiple closed cups, pad cleaning, varying
pad-stroke lengths, alternative pad shapes and a lot more. This
type of system is often used where items must be printed in line
with other assembly processes, or for complex multiple prints on
different surfaces.
The flexibility of a Computer Numeric Controlled press comes
close to producing the ideal machine for a particular
application. Although a CNC press is substantially more
expensive than that of a conventional pneumatic press. If the
workload can justify the use of a CNC press for the increase in
investment, then the CNC press is well worth considering.
Although it is wise to not be carried away by the current
technology at hand, it still must be a capable printer.
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