Planning Computer Numerical Control Programs

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Whenever we try to program a Computer Numerical Control Machine the first thing that the Machine operator should consider is the blueprint of the part we are trying to manufacture. Proper understanding and reading of a blueprint is a basic and the most important skill in the manufacturing Industry that engineers, managers, CNC machine operators as well as CNC programmers should know about.

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Motion control is the simplest function of any Computer Numerical Control (CNC) machine

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Motion control is the simplest function of any Computer Numerical Control (CNC) machine. It is precise, consistent, and automatic system of control. CNC equipments need two or more modes of direction to which they are called axes. There are two common axis types and they are called linear and rotary. The linear axis type of motion control is driven along a straight path while the rotary axis type is driven along a circular path.

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Methods For Transferring CNC Data

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There several methods for transferring data to computer numerical control machines.

The methods and their effectiveness is described below.

Punched tape

The first data transfer method is the punched tape. It consists of a long strip of paper with holes punched in it to store data. The holes represent a set of data that tells the machine how to move and what to do.

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G codes used for programming Computer Numerical Controlled Machines

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G codes as well as the others use the RS-274D as the recommended standard for the Computer Numerical Controlled Machines. This standard was developed by the Electronic Industry association during the 1960’s. These standards provide a basis for the creation of Computer Numerical Controlled Programs.

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Computer Numerical Control Programming 101

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CNC programming uses a code similar in structure to BASIC. So, if you know how to construct a simple counting program, chances are, you already know what a G-Code looks like. However, there a few other things you have to consider before you start encoding instructions.

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Computer Numerical Control Machine Setup and Operation

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The Computer Numerical Machine startup procedure varies depending with the type of machine being used but usually there is a main power switch or a circuit breaker to turn it on. Some machines also require hydraulics or air pressure before it starts up.

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Common Applications of Computer Numerical Control

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Depending on how you want it to perform, more complex designs can be made and a lot of things can be made in a shorter period of time, therefore the key concept for the proper use of CNC’s is that the machine operator must know what he or she wants to do.

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CNC Pad Printing

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Examples of pad printing are the printing of labels on the keys on a keyboard or the logo of a toy manufacturer on a Frisbee. The unique properties of a silicone pad allow it to pick the image up in a variety of surfaces such as a flat, cylindrical, spherical, compound angle, textures, concave surfaces or a convex surface.

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CNC Operator Job Requirements

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A CNC operator has to be knowledgeable about blueprint reading. This is because, basic design concepts and construction is hinged heavily on blueprints. Furthermore, the components that are being manufactured by companies that have CNC machines are based on blueprints of a whole structure. Therefore, if you do not know how to read blueprints, you won’t know what to program the machine to do.

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CAM and CNC machines

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CAM cannot reason. In this case, it cannot figure out the right toolpath for mass production. Operators would still have to select the type of tool to be used, the machining process that should be followed, and the path to be used. This means that the CAM cannot adjust to wear issues and sudden changes. It needs to be reprogrammed to be able to work efficiently. Furthermore, mass production increases the likelihood of errors to occur in the production cycle.

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